Achieve accurate and consistent paint finish quality with Industrial Painting Robots

Industrial Paint Systems in India or Automotive paint applications have long made use of industrial paint robots. Early paint robots were hydraulic, and while they are still in use today, they are of lower quality and safety than the most recent alternatives. The most recent robots are precise and produce outcomes with precise thicknesses and consistent film layers.

Industrial paint robots were once bulky and expensive, but because of falling prices, the general
sector can now afford the same level of automation utilized by auto manufacturers. Modern paint
robots come in a considerably wider variety of sizes and payloads, enabling a wide range of
configurations for painting objects of all sizes.

Coatings are applied evenly and precisely by painting robots. They are widely used in the manufacturing industry. Painting Robots have become significantly more advanced during the past ten years. More applications are now possible. Modern painting robots have six degrees of freedom in their arms. This implies that they are able to paint inside surfaces as well as exterior surfaces, such as a car. Surfaces that are difficult to reach manually can typically be more easily accessible with painting robots. Additionally, complex parts with curved or angular surfaces can be painted or coated easily.

Painting robots can also be used to apply a variety of different coatings.

The following are some examples of different types of coatings: 

• water resistant
• anti-fingerprint
• anti-bacterial
• sound-absorbing
• antifog (for glass)
• vibration damping

Manufacturing, construction, and the automotive industry all use painting robots more frequently.

Mounting methods of painting robots

According to their use in various industries painting robots are classified according to the mounting method and the technology used to apply the coating.

There are four common methods for mounting painting robots:

• Floor – the most convenient to include in a painting booth.
• Ceiling mounting takes less room than floor mounting 
• Wall mounting uses less room on the floor than floor mounting. The dynamic forces need to be taken into account.
• Rail or Overhead Gantry - allows the painting robot to travel back and forth across long distances. Can paint extremely large items such as airplanes, trucks,
  and railroad cars.

Let us learn about their various advantages and uses.

Industries Using Painting Robots

Painting robots are used when there is a significant volume of products to be painted or when the
products to be painted require a high-quality finish. Listed below are some of the several
manufacturers that use Paint Booth services.

• Automobile
• Aerospace and Defense
• Office equipment
• Smartphone
• Railroad cars
• Household products
• Shipyards and other requiring high-volume or high-quality manufacturing

 

Advantages of painting Robots

Using painting robots has several advantages, including:

• Coating uniformity - robots can move at a consistent speed far more effectively than a person can, ensuring an even coating.
• Accurate application - the robotic painting arm makes precise movements. Compared to a human painter, the robot's location will be considerably more repeatable and exact.
• Speed and agility (up to 30 times quicker than manual processes)
• Workers are protected from harmful fumes and chemicals 
• The amount of wasted coating is reduced thus reducing the overall cost

 

Methods for Applying the Coating

Different techniques are used by painting robots to transform paint or coating into a fine layer.
This is necessary for an even application. The most often used technologies are:

• Air spray: the coating is combined with a jet of air to split it up into tiny droplets.
• Ultrasonic spray: An ultrasonic frequency is used to vibrate an atomization surface. The coating becomes a thin mist when it contacts the vibrating surface. It is used to apply conductive coatings and insulation to small products. Other applications include
  photoresists, anti-glare coatings, and different coatings with unique characteristics.
• Electrostatic: in the nozzle, a charge of hundreds of volts of static electricity is applied to the coating fluid. The liquid turns into mist due to electrostatic repulsion. An opposing electrical charge attracts the mist to the surface to coat it. Uneven surfaces can be coated evenly using this technique. Very little paint is wasted due to the high efficiency.

Today's competitive market calls for high-quality product output, increased profitability, and the
flexibility to adapt technology to satisfy not only the needs of the organization but also market
demand. Painting robots can help you get the most out of your painting procedures.

Trutek is a trusted provider of Industrial Paint Systems in Pune, Maharashtra, India. Trutek is a
global supplier of conveyorized spray painting operations for both automotive and non-automotive industries, along with Industrial Paint Systems. To satisfy the needs of small, medium, and large-scale component painting for passenger vehicles, MCVs, and LCVs, we develop and build full-paint shops. From wheels to bus bodies, our painting lines are perfect for painting a variety of automotive components. Get the best Paint Booth service in Pune Maharashtra from Trutek System.

Our Paint Shop offers

• Superior surface quality and safety regulations
• Improved operator comfort
• Reduced fire and health risks
• Greater environmental protection
• Cost-effective operation

Looking for durable and high-quality industrial paints? Contact us today.